How to Remove and Replace a Ultra 40 M2 DVD and I/O Module:ATR:1349596.1:0

Asset ID:	1-71-1349596.1
Update Date:	2011-11-04
Keywords:

Solution Type Technical Instruction Sure

Solution 1349596.1 : How to Remove and Replace a Ultra 40 M2 DVD and I/O Module:ATR:1349596.1:0

Applies to:

Sun Ultra 40 M2 Workstation - Version: Not Applicable and later [Release: N/A and later ]
Information in this document applies to any platform.

Goal

How to Remove and Replace a Ultra 40 M2 DVD Drive and I/O panel

Solution

DISPATCH INSTRUCTIONS
- WHAT SKILLS DOES THE ENGINEER NEED:Nothing beyond basic hardware and Solaris training
- TIME ESTIMATE: 30 minutes
- TASK COMPLEXITY: 0

FIELD ENGINEER INSTRUCTIONS:
- PROBLEM OVERVIEW: How to Remove and Replace a Ultra 40 M2 DVD Drive
- WHAT STATE SHOULD THE SYSTEM BE IN TO BE READY TO PERFORM THE
RESOLUTION ACTIVITY?: OS shutdown gracefully, system powered off.
- WHAT ACTION DOES THE ENGINEER NEED TO TAKE:
1. Power off the system, open and position the chassis, and remove the access panel.
   I. Power off and disconnect the monitor, keyboard, mouse, network connections, and any peripherals.
   II. Disconnect the power cord from the workstation.
   III. Press down the two latches on the side cover and lift the cover off the workstation.
   IV. Using both hands, place the workstation on its side.
   V. Pivot the workstation support leg underneath the workstation.
   VI. Remove the access panel:
      a. Slide the lock block to the front of the system.
      b. Press and release the two latches and lift the access panel.
   VII. Attach the antistatic wrist strap.
   VIII. If your procedure requires it, lift the fan module up and out.
   IX. Find the removal or replacement procedure you need.
2. Using the handle, pull the fan tray from the chassis and set it aside.

Removing the I/O Module From the Chassis

1. Disconnect the following cables from back of the I/O module:
   * DVD dual drive signal cable
   * Audio/power cable
   * USB signal cable
2. Push in the I/O module release latch.
3. Pull the I/O module out from the front of the workstation chassis.
4. Place the I/O module down on an antistatic mat.
Note - Do not attempt to remove the bezel from the front of the I/O module.
5. Remove the new I/O module from its packaging.

Removing and Replacing the USB Signal Cable and the DVD dual Drive Signal Cable

1. Unsnap the cable clamp that secures the USB signal cable and the DVD dual drive signal cable to the chassis.
2. Disconnect the USB signal cable from the motherboard connector FP1.
3. Remove the old USB signal cable and route the new cable in exactly the same way.
Route the cable from the back of the I/O module, under the cable clamp, to the motherboard.
4. Connect the new USB signal cable to the motherboard connector FP1.
5. Disconnect the old DVD dual drive signal cable from the motherboard DVD connector.
6. Remove the old cable and route the new cable in exactly the same way.
Route the cable underneath the other motherboard cables to the top of the chassis. Do not unfold the cable or add any folds to it.
7. Connect the new DVD dual drive signal cable to the motherboard connector labeled DVD.
8. Close the cable clamp.

Removing and Replacing the I/O Power Cable

1. Disconnect the I/O power cable from motherboard connector FP3.
2. Unfasten the cable ties that secure the I/O power cable to the disk drive bay.
3. Route the replacement cable in the same way, from the I/O board, through the cable ties on the side of the disk drive bay, to motherboard connector FP3.
4. Fasten the I/O power cable to motherboard connector FP3.
5. Re-fasten the cable ties.

Replacing the I/O Module in the Chassis

1. Slide the I/O module back into the front of the workstation chassis.
2. Connect the following cables to the I/O module:
   # DVD dual drive signal cable
   # Audio/power cable
   # USB signal cable
3. Inspect the cabling to verify that all connectors are firmly connected at both ends.
4. Slide the fan tray back into the chassis.
5. Install the side cover and the access panel, power on the system, and verify the installation.
Boot the workstation with the -r option if Solaris is the installed OS, so that the Solaris operating system can reconfigure itself for the new component.

OBTAIN CUSTOMER ACCEPTANCE
- WHAT ACTION DOES THE CUSTOMER NEED TO TAKE TO RETURN THE SYSTEM TO
AN OPERATIONAL STATE: Verify that CD and/or DVD media is recognized by the installed operating system when inserted.

PARTS NOTE:

REFERENCE INFORMATION:

Sun Ultra 40 Workstation Service Manual
http://download.oracle.com/docs/cd/E19127-01/ultra40m2.ws/820-0123-13/

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